Thermodiagnosis of photovoltaic power plants

Thermodiagnosis of photovoltaic power plants

The worldwide increased knowledge of the environment and the risk of exhausting non-recoverable energy sources is a reason that various methods of using alternative resources have been sought. Solar energy is an inexhaustible source which, thanks to the programmes for the support of the construction of solar power plants is most often used. The need for problem-free operation of such a power plant is high-quality assembly, as well as regular maintenance and inspection of all panels. A fast, cheap and reliable method where it is possible to check the quality of a large area of solar panels is thermodiagnostics using the Workswell WIRIS thermal imaging system attached to the drone.

Photovoltaic power plant
Photovoltaic Power Plant

Process defects are defects caused by poor construction and incorrect use of the panels. For the user, this may concern mechanical damage from careless use (scratched, cracked or broken cells) or the covering of surface areas with dirt resulting in insufficient maintenance. There is often a break in the integrity of individual layers of the panel caused either by the effects of internal tensions in the cell or by dispersion of the dirt into the silicon material during the manufacturing process.

Most of the mentioned defects result in the occurrence of hot places, known as hot spots. This is where there is an increased recombination of electrons. Energy released during this process is radiated into the space as heat. These spots cause excessive heating and the thermal difference compared with good cells can be higher than 50°C. This often leads to irreversible damage to the defective cell, as well as to the whole panel. Inspection of individual photo voltaic cells is usually a difficult task. Either the panels are located at a high height on the roofs of buildings, or the area is large, and a visual inspection is both time consuming and financially demanding. The omission of regular inspection once a year (detailed inspection a minimum of 1x per 4 years) can have fatal consequences in the form of fire.


Use of thermal cameras during the diagnostics of photo voltaic panels

The ideal solution to this problem is the application of thermal camera systems because the hot spots are significantly reflected on the thermal image (termogram) by contrasting colours compared to the surrounding. In most cases it is not possible or safe to approach the panels with a thermal camera either in the case that the panels are located on sloped roofs or cases where passing between the panels is prevented by various obstacles (plants, roughness of the terrain …). For these reasons, an elegant and efficient solution is the utilisation of the Workswell WIRIS on the drone.

Technical construction of such measurement requires experience of controlling the drone with thermography. Therefore, the pilot of the drone is always present while the thermo diagnostician, who controls the camera system, instructs the pilot on which panel to focus on when the problem is detected and stores images for later analysis.

A compelling reason to use a thermo camera from the air is the fact that a thermal anomaly is recommended to be detected at a viewing angle of 70° up to almost 90° related to the surface of the panel. Due to this requirement, it excludes the use of handheld thermal cameras; on the contrary, a drone with a thermal camera fixed on the controllable gimbal easily fulfils this condition. A limiting factor during the measurement of values may only be the hydro-meteorological conditions that can significantly influence the measurement precision. An ambient temperature of 25°C during measurement is ideal with a sunshine intensity of 1,000 W/m2, and a few clouds. In this case, the output of the panels is sufficiently high enough to reflect all detected types of defects.

Advantages of the Workswell WIRIS system

The Workswell WIRIS system is a light, compact camera set for the visible spectrum, thermal imaging camera and control elements that enable the user to quickly check a large area of the whole power plant. During the flight, it is possible to monitor live images, to produce a fully radiometric record or sequence the images of the whole flight. Records can be then analysed by the Workswell CorePlayer software, which has advanced measuring functions and the option to easily and quickly produce reports.

The Workswell WIRIS system enables to remotely switch regimes and, for example, to define alarm statuses when selecting the contrast colour in the thermogram to highlight places with a temperature exceeding the expected limit. The hot points “light up” on the thermogram and on first sight it is possible to identify and focus on these during a detailed inspection. The visible identification of warmer places is supported by the option to set a manual scope for the temperature scale. Individual colours in the selected pallet show the same temperature, which is not automatically changed by a change in the temperature of the monitored area as is the case with simpler systems.   

The other very important feature of the WIRIS system, which convinces people to select this application, is that the GPS coordinates can be stored to each saver image. This is important because a lot of inspections are carried out for large photo-voltaic power plants. It must be possible to determine from the produced images where to send technicians for additional analysis of suspicious panels.

After measuring it must be possible to produce a report on notified problems. Therefore, in the Workswell CorePlayer software measuring reports can be created.

Another important function is manually setting the temperature range. Without this the meaning of individual colours in the image will be permanently changed and you will not be sure whether the panel has a high temperature increase which indicates a problem or a minor deviation. Practice show that this function can decrease the inspection time by up to 10 times!


Aerial thermal imaging systems can be uniquely recommended for any inspection of FVE systems after assembly but before collection from the supplier, as well as during regular inspections that ensure that the user has maximum efficiency for gathering energy and minimum costs for repairs. The speed of the thermal camera inspection compared with a common inspection is several times higher, as well as is its reliability. This measuring method is also the cheapest method of identifying defects on panels. Today, thermograms are a standard feature in claim reports and are accepted by companies as proof when reporting defects.